Supplier Development Process

1.0CriticalParameters....3
2.0CapacityAnalysis.....3
Objectives–.......3
Deliverable–.....4
Methods–4
3.0PMP(ProcessmanagementPlan)4
Introduction.......4
Pre-production........5
Production.....5
AttributesofaProcessManagementPlan.......5
Methods:.......5
DataAnalysisMethodandResults.....7
OutofControlConditions7
APPROVAL......7
PMPRevisions:7
CompletingthePMPDocument....8
4.0Product/ProcessDiagram.9
ProcessFlowDiagram9
ProductFlowChart.....9
5.0OngoingLife/OngoingReliabilityTesting..9
Introduction.......9
Discussion9
6.0FinalInspection/Test......10
SupplierOutgoingQualityAudit.10
7.0GageRepeatabilityandReproducibility(GR&R)11
PartA:Variablesdata........11
PurposeandScope11
Foreword.....11
StudyPreparation..12
StudyExecution....13
DeterminationofGaugeAcceptability......13
ExampleofGR&Rstudy........14
PartB:Attributedata........15
PurposeandScope15
Foreword.....15
Definition....15
StudyPreparation..15
StudyExecution....16
DeterminationofGauge/InspectionAcceptability.....16
8.0TestCoverage17
9.0SupplierFailureAnalysisSupportPlan.......18
FailureAnalysisSupportPlan–..18
10.0Sub-SupplierManagementPlan.......18
11.0CorrelationAnalysisCorrelationLotPlan.......19
CorrelationLotPlan.19
CorrelationAnalysis.19
Foreword20
Definitions......20
11.0CorrelationAnalysisCorrelationLotPlanCont’d.....20
StudyPreparation.....20
1.NumberofParts......20
2.MeasuringAbility...20
3.EquipmentCapability.......20
StudyExecution........20
ProcedureForCompletingaScatterDiagram........21
ProcedureForDeterminingDataCorrelation21
InterpretationofScatterDiagramsandCoefficientofCorrelation.....21
GeneralInterpretation........22
12.0FailureModesANDEffectsAnalysisFMEA.......23
13.0QualityPlan.24
14.0CustomsandExportCompliance.....24
Instroduction...24
Overview........24
AdmissibilityandImpactofOrigin......25
CustomsandExportCompliance26
15.0SupplierIntegration.......29
Overview.....29
ProcessDiagrams.....29
Requirements..30
16.0FirstArticleInspectionFAI.......31
Purpose..32
Scope.....32
Format...32
17.0ProcessCapabilityStudy32
PurposeandScope....32
Foreword32
StatisticalControlofaProcess....33
ProcessCapabilityOverview......33
ProcessCapabilityDeterminationEvaluation......34
CapabilityRatioMethodCp.34
Interpretations.35
BilateralTolerances..35
Interpretations.36
AdditionalCpkInformation........36
18.0FinalDesignSpecificationReviewPrintAcceptance........37
19.0BillofMaterialsCriticalComponents....37
20.0SupplierApproval.37



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